Reducing your business’s air conditioning energy bills

Commercial

9 min readAir Con North

Air conditioning is often one of the larger lines on a business energy bill. It is also one of the most wasteful if it has been left to its own devices. The good news is that a lot of the waste costs nothing to fix. Setpoints schedules and a bit of discipline account for a surprising share of the savings. The rest comes from maintenance and, where it is justified, better equipment.

Air Con North has spent more than 25 years tuning commercial systems across the North-East of England to run leaner, in offices shops and industrial units from Newcastle through to Carlisle. The same themes come up again and again whatever the building happens to be. Here is where the money usually goes and how to claw it back without making the place uncomfortable to be in.

Get the setpoints and deadbands right

The single most common source of waste we find is a building that is cooled too hard and heated too hard at the same time. Picture an office set to cool at one temperature and to heat at a temperature only a degree or two below it. On a mild day the two systems end up fighting each other, cooling the air then heating it straight back up. Energy burns in both directions for no comfort gain at all. It is astonishing how often we find this once we actually look.

The fix is a sensible setpoint with a proper deadband, the gap between the heating and cooling thresholds where the system is allowed to simply do nothing. Widen that neutral band and the equipment stops twitching every time the temperature drifts a fraction. A degree of adjustment on the setpoint together with a decent deadband can take a real chunk off the bill. Most people never notice the difference in comfort. We set these with you around what the space is actually for rather than leaving whatever number the original installer first keyed in years ago and nobody has touched since.

Scheduling and zoning

Conditioning empty space is pure waste. Most buildings do a lot of it. A time schedule that matches your real occupancy, easing back out of hours then pre-conditioning the space just before people arrive, is one of the cheapest savings available. There is no benefit in holding an empty building at full comfort through the night. A short warm-up before people arrive beats running flat out all night every single time.

Zoning takes the same idea into the layout. Different areas have different needs and different hours. A server room, a busy open-plan floor, a rarely used meeting room and a storeroom should not all be driven to the same setting on the same schedule. Splitting the building into zones that are controlled independently means you only spend energy where and when it is needed. It also stops one over-warm corner from dragging the whole system into overdrive to satisfy a single thermostat in the wrong place.

Service it regularly

A neglected system quietly gets more expensive to run every month. The physics is simple. Clogged filters choke the airflow so the system works harder for less. Dirty coils cannot shed heat so efficiency drops. A refrigerant charge that has leaked down leaves the system labouring to deliver cooling it no longer has the capacity for. None of this shows up as a dramatic failure. It just creeps onto the bill month after month until the figure looks normal and nobody questions it any more.

  • Clean filters. The cheapest efficiency measure there is. It is also the one most often ignored.
  • Clean coils. A fouled coil can cost a real slice of efficiency on its own. It stays invisible until someone opens the unit up.
  • Correct charge. A system low on refrigerant runs harder and costs more. A leak is a regulatory matter under F-Gas as well as a waste of money.
  • Working controls. Sensors and controls drift over time. A thermostat reading a couple of degrees wrong sends the whole system off course.

A planned maintenance visit keeps all of this in check and pays for itself in running costs before you even count the breakdowns it prevents. It is one of the few outgoings that genuinely saves more than it costs you.

There is a timing point worth making here. The best moment to service cooling is in spring before the warm weather arrives, not in the middle of a heatwave when every engineer in the region is flat out. A system that goes into summer freshly checked runs efficiently through the season it works hardest. Heating is the mirror image, best seen to in early autumn before the first cold snap. Spreading the visits this way keeps the plant sharp for each season rather than discovering a problem at the worst possible moment.

Upgrading old inefficient kit

There comes a point where tuning an old system is polishing something that was never efficient to begin with. Older fixed-speed air conditioning runs flat out or not at all, banging on and off and overshooting the target every cycle. Modern inverter-driven equipment modulates its output to match the load, running gently and steadily at part load most of the time. That part-load efficiency is where the savings live.

For larger premises a VRF system takes this further. It varies the refrigerant flow to many indoor units from shared outdoor plant, so each area gets exactly what it needs and no more. The efficiency gap between a tired old system and a modern inverter or VRF setup is large enough that the replacement often pays back faster than owners expect, especially with energy priced where it is now. We will tell you honestly when a system is worth keeping and servicing and when it is costing you more to run than a replacement would. Stringing a dying system along is rarely the saving it feels like at the time.

Controls and a BMS

You cannot manage what you cannot see. Good controls turn air conditioning from a black box into something you can actually run efficiently. At the simple end that means proper programmable thermostats with lockable ranges, so a well-meaning member of staff cannot set the office to a tropical setting on a cold morning then leave it there all week.

At the larger end a building management system ties heating cooling and ventilation together under one brain. It optimises start times. It holds the deadbands. It logs consumption. It flags faults before they cost you. A BMS is not right for every building. Where there is a reasonable amount of plant to coordinate it typically earns its place quickly. Even without a full BMS, bringing scattered standalone units under a single sensible control strategy removes a lot of the random waste that comes from everyone adjusting their own thermostat to their own taste.

Staff behaviour

The best-designed system in the world still gets undermined by habits. Windows propped open while the cooling runs. Units left on in empty rooms overnight. Thermostats nudged to extremes because someone is briefly too warm or too cold. None of it is malicious. It is just that nobody ever told people what the system is doing or why it matters.

A short briefing and a few clear ground rules go a long way. Locking the thermostat ranges removes the temptation to set silly numbers. A simple rule about not running cooling with the windows open saves more than people imagine. We are happy to talk your team through how the system is meant to work, because a system people understand is a system that stays efficient long after we have left the building.

A simple one-page guide by the controls does a surprising amount of good. It tells people what the setpoints are, why the windows stay shut when the cooling is on and who to tell if a room feels wrong rather than quietly overriding the thermostat. Giving one person responsibility for the settings stops the tug-of-war where everybody nudges the controls a little further each way through the day. None of this is dramatic. Small habits repeated across a whole workforce either save money steadily or waste it steadily. A little guidance tips the balance the right way.

Free cooling and heat recovery

In our climate the outside air is cooler than the inside for a good part of the year. There is no sense running a compressor to make cold air when the cold air is already outside the door. Free cooling uses that outside air to cool the building directly when conditions allow. In the North-East that is a lot of the year. It is one of the most underused savings there is.

Heat recovery is the other side of the same coin. Take a building that is cooling some areas while heating others. Take a building that is extracting warm stale air while drawing in cold fresh air. That otherwise wasted heat can be captured and reused. Heat recovery ventilation reclaims warmth from the air you are throwing out then uses it to temper the air you are bringing in. Both approaches cut the work the main system has to do. On the right building they make a real and lasting difference to the bill rather than a one-off trim.

Night purging

There is a neat trick that costs almost nothing in the right building. On a warm day the fabric of a building soaks up heat and holds it, so the space starts the next morning already warm before anyone has turned a thing on. Night purging flushes that stored heat out overnight using cool outside air, so the building begins the day cooler and the cooling has far less to do once people arrive. In the North-East the nights cool off nicely for much of the year, which makes this well worth considering. It will not suit every building, but where the controls and the ventilation allow it the saving is real and it repeats every single night.

Metering and the building fabric

You cannot cut what you cannot measure. Plenty of businesses have no idea what share of their bill the air conditioning actually accounts for, which makes it very hard to know whether a change has worked. Metering the system, even just logging its consumption through the controls, turns guesswork into something you can act on. Once you can see the pattern you can spot the unit that never switches off, the zone that runs all weekend for no reason or the creeping rise that signals a system in need of a service.

It is also worth looking past the air conditioning itself to the building around it. A system is only ever working against the fabric it sits in. Draughty doors, poor insulation and large areas of unshaded glazing all pile work onto the plant, so money spent sealing gaps or shading a hot window can save more than any tweak to the kit. Solar gain through a big south-facing frontage is a classic hidden cost. Simple blinds or film can take a surprising load off the cooling. We will always point out where the building is undoing the good work of the system, because there is no sense buying efficient plant then leaving the door propped open for it to fight.

Talk to Air Con North

Every building wastes energy differently, so the only way to find your savings is to look at your system and how it is actually run day to day. We will survey what you have, show you where the money is leaking away then set out the quick free wins alongside the upgrades worth considering. There is no charge and no obligation for that assessment. Call Air Con North free on 0800 246 5430 and we will help you spend less on the same comfort.

Thinking about it for your place?Free, no-obligation quote — homes & businesses across the North-East.

Get a quote

Air Con North offers expert air conditioning installation, maintenance, and repairs for businesses and homes in . With over 20 years of experience, we deliver efficient, reliable climate control solutions tailored to meet the needs of small and large-scale operations, ensuring your systems run smoothly year-round.

Freephone

0800-246-5430

Email

info@airconnorth.co.uk

Office

38 Collingwood st,
Newcastle upon Tyne, Ne11UF

GO TOP
Reducing your business's air conditioning energy bills